SAP PP Course Outline

SAP PP Course Outline 

Introduction

SAP PP module is another important module that includes software designed specifically for production planning and management. This module also consists of master data, system configuration and transactions in order to accomplish plan procedure for production. SAP PP module collaborate with master data, sales and operations planning, distribution resource planning, material requirements planning, Kanban, product cost planning and so on while working towards production management in enterprises.

Content

PP- Master Data Set Up

• BOM
• Work Center
• Routing
• SAP Tables

MRP

• MRP Views
• Lot Sizing Procedures
• Procurement Proposals
• Evaluation of MRP Results
• Tables in MRP

Discrete Manufacturing

• Planned Orders
• Production orders
• Order Types
• Scheduling
• Goods Issue
• Goods Receipts
• Status Profile

Repetitive Manufacturing

• Production Versions
• Planning Table
• Back flushing

Sales and Operational Planning

• Sales Forecast
• Production Plan
• Demand Management

Planning Strategies

• Planning with final assembly
• Planning without final assembly
• Planning at assembly level
• Net Requirements planning
• Gross requirements planning
• Make to order strategy

KANBAN

• Supply Area
• Kanban Board
• Supply Source
• Demand Source

Functional SPEC

• How to create a functional spec with real time examples
• Extracting data from Tables

Overview of PP Configuration


For SAP ERP Training or SAP PP Module Training  please visit the links.

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SAP Production Planning (PP)

SAP Production Planning (PP)

SAP PP module is another important module that includes software designed specifically for production planning and management. This module also consists of master data, system configuration and transactions in order to accomplish plan procedure for production. SAP PPmodule collaborate with master data, sales and operations planning, distribution resource planning, material requirements planning, Kanban, product cost planning and so on while working towards production management in enterprises.

SAP PP - Organization Structure

In SAPPP module, the organization structure defines the location of manufacturing plants and storage locations within the plant. At the top of the structure, you have the company and the company code and then each company code contains different plant and storag locations.

Following diagram represents a common organization structure in live SAP ProductionPlanning environment.

SAP PP - Integration with Other Modules

All the details of manufacturing process can be record and track e.g. planed costs, actual costs and material flows. Production planning module is fully integrated with other sap modules such as sales and distribution, material management, FICO (financial accounting and controlling), plant maintenance and logistics execution (le). 

SAP PP and SAP MM

·        This involves movement of goods, auto goods receipt.

·        It includes creating a reservation for Production Order/Planning.

·        Raising purchase orders with MRP Run.

·        Quotations and Vendor selection.

SAP PP and SAP SD

·        This is used to check the availability of material for production order.

·        To perform MRP Run, Requirement Types.

·        Bill of Material components and operation.

SAP PP and SAP FICO

·        Updating price in material master data.

·        Defining activity type in the cost center.

·        Assigning activity type to work center.

·        Cost Estimation.

·        Production cost controlling

·        Posting accounting activities related to goods movement, material request, etc.

SAP PP and Project System

·        Assigning planning activities to WBS in the Project.

·        Running Material requirement planning at Project level (MD51). The procured material attached to WBS are reserved as project stock against the particular project.

·        The component attached to the network are planned at the plant level and are reserved as plant stock.

Sub modules of production planning are as follows

·         SOP (Sales Operation Planning)

·         LTP (Long Term Planning)

·         DM (Data Management)

·         MPS/ MRP (Master Production Schedule/Material Requirement Planning)

·         CRP (Capacity Requirement Planning)

·         Shop Floor Control

        Information systems 

   Production Planning Basic data

Integration Model

Bill of Materials

Bill of materials master data is related to material requirement planning and provides the list of components to produce the product.

To produce a product with different variants, you can create super Bills of Material that has a list of components to manufacture different variants of a product. Selection of component depends on the details mentioned in the planning order. You can create up to 99 Bills of Material.

Bill of Materials

Bill of Materials master data is related to material requirement planning and provides the list of components to produce the product.

To produce a product with different variants, you can create super Bill of Materials that has a list of components to manufacture different variants of a product. The selection of component depends on the details mentioned in the planning order.

Work Centre and Routing

Work centre consists of master data related to routing of products. It contains data related to scheduling, capacity planning, and production costing. All the manufacturing activities are performed in the work centre.

Routine defines the list of activities to be performed for the production process. Routing defines a sequence of activities performed at the work center. Routing plays in important role in calculating production cost, machine time and labor time.

For more details about sap erp training and sap PP  training please visit : www.asipt.net/sap-erp-training

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